Safeguard your system’s integrity.
Identify potential corrosion risks to take proactive mitigation and prevention measures
Our comprehensive oil and gas corrosion testing services are designed to ensure the integrity and longevity of your infrastructure. Our experienced team utilizes advanced techniques to identify potential corrosion risks, enabling proactive mitigation, and prevention measures. We offer a range of services, from basic condition assessment to complex corrosion and corrosion inhibitor testing analysis, ensuring the safe and reliable operation of your system.
Overview
Corrosion testing for oil and gas pipeline, flowline, and process offers numerous benefits that enhance the safety, efficiency, and longevity of these critical infrastructures.
- Prevention of Failures and Leaks: Corrosion testing can identify potential weak points in the pipeline system, such as areas where water accumulation or sulfur-reducing bacteria may be contributing to pipe failure. Regular testing can help prevent leaks or failures by constantly assessing the efficacy of the integrity management program and therefore ensuring the integrity of the pipelines.
- Improved Safety: Corrosion is one of the leading causes of leaks incidents. Regular testing can help reduce the risk of such incidents, enhancing the safety of the process infrastructure and the surrounding environment.
- Cost Savings: By identifying and addressing corrosion issues early costly repairs and downtime can be proactively avoided. The global cost of corrosion is projected to be $2.5 trillion per year, which is more than 3% of global GDP. Regular corrosion testing can help minimize these costs.
- Enhanced Decision Making: Corrosion testing provides valuable data that can inform decisions regarding material selection and processing. Knowing the level of corrosion allows analysts to assess the cause and make better decisions about maintenance and prevention strategies.
- Compliance with Quality Standards: Routine testing used in industrial applications is required to verify conformance to quality standards. Regular corrosion testing ensures that pipelines meet these standards, reducing the risk of non-compliance penalties.
- Effective Use of Resources: Without confidence in corrosion inspection techniques, it can be easy to engage in cost-detrimental behaviors, such as redundant and excessive testing, non-preventative maintenance, and misallocation of resources. Accurate corrosion testing helps avoid these issues.
- Future Planning: The corrosion growth model is critical for future pipeline condition assessment and pipeline integrity management strategies, as it provides scientific guidance. This can help companies plan for future repair and replacement needs, ensuring the long-term viability of their pipeline systems.
In summary, corrosion testing for oil and gas pipelines is a crucial practice that can enhance safety, save costs, improve decision-making, ensure compliance with standards, optimize resource use, and aid in future planning.
Corrosion Modeling
Corrosion modeling is a critical tool in understanding and predicting the behavior of corrosion in various environments, particularly in the oil and gas industry. It involves the use of mathematical and computational simulations to map corrosion damage and predict corrosion rates under different conditions.
SPL use a variety of predictive models including ScaleSoftPitzerTM, MultiflashTM, and OLGATM
Classical corrosion models state corrosion occurs via two distinct stages: initiation and propagation. Modern corrosion models, however, have evolved to account for a variety of factors and environmental conditions. For instance, some models consider the effects of temperature, pH, and other parameters on corrosion rates.
Corrosion modeling can be used to simulate a wide range of corrosion processes, such as galvanic, pitting, crevice, atmospheric, and general corrosion. These models are based on the principles of thermodynamics, kinetics, and transport phenomena. They can also account for the balance and transport of both charge and mass, and can be combined with other models to simulate coupled phenomena, such as heat transfer and structural mechanics.
Moreover, corrosion models can be used to predict corrosion rates under varying environmental conditions, considering individual factors such as pH, temperature, relative humidity, and others. This predictive capability is crucial for planning maintenance schedules, optimizing corrosion protection systems, and making informed decisions about material selection and processing.
In summary, corrosion modeling is a powerful tool that provides a scientific basis for understanding, predicting, and mitigating corrosion. It is an essential component of corrosion management strategies in industries where corrosion can have significant safety, operational, and financial implications.
Invest in longevity.
We offer proactive solutions to safeguard your infrastructure. Trust our experienced team for reliable analysis and prevention measures.
